cashew agronomy
The tree
The cashew-nut tree is a fast grower and an evergreen tropical tree. It grows to
a height of 12 m. Blossoming takes place between November and January.
Seedling trees flower in the third year after planting. The fruit ripens fully within 2 months.
The fruit (nut)
The nut is attached to the lower portion of the cashew apple which is conically
shaped. The cashew nut (seed) hangs at the bottom of the apple, and is c-shaped.
The cashew seed has within the outside shell the edible kernel or nut. In its raw form the cashew kernel is soft, white and meaty. When roasted it changes colour and taste. Salted, it appeals to the palate as the most delicious nut. Cashew apples and cashew nuts are excellent sources of nutrition. The cashew apple contains five times more vitamin C than an orange and contains more calcium, iron and vitamin B1 than other fruit such as citrus, avocados and bananas. Cashew shell oil extracted from the shells is caustic and causes burns on the skin. The mucous membranes of the mouth and throat are severely affected when it comes into contact with shell oil or the irritating fumes emitted during roasting. The oily shell liquid has many uses.
Climatic requirements
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Soil requirements
The cashew is a strong plant that is renowned for growing in soils, especially
sandy soils, that are generally unsuitable for other fruit trees. For the best production
deep, well-drained sandy or sandy-loam soil is recommended. Cashew trees will not grow
in poorly-drained soils.
Establishment
Self-pollination and cross-pollination play an important role in the formation of
cashew seed. Seedlings therefore show great variation and no "true to type" trees can
be grown from seed.
Selected trees should preferably be multiplied by grafting or air layering
because vegetative propagation will ensure the best production and quality. Trees that
are precocious bearers and grow vigorously are selected.
Nuts should weigh between 8 and 9 g with a density of not less than 1,0.
Trees with yellow to grey-brown apples have exhibited the most resistance
against anthracnose and are associated with the best production.
Planting
Fresh seeds that sink in water are planted in an upright position in a planting
bag containing a loose, sterilised soil mixture. Three to four seeds can be planted
directly in the planting hole. The weakest ones are thinned out later and the strongest left
to develop further. The seedlings are very susceptible to
Phytophthora root rot. The plant bags should be 350 to 400 mm deep, as the tap-root grows very fast and
bends around as soon as it touches the bottom.
Grafting
Two grafting techniques, namely side grafting and wedge grafting are practised
with success. Grafting should commence as soon as possible (seedlings of 3-4
months old) and planted out in the orchard to prevent the tap-root from bending.
Seedlings
Cashew seedlings are grown under shade (45 %) and hardened off before
planting in the orchard. It is very important not to disturb the root system during
planting. Young trees should be supported for the first 2 to 3 years so that wind will not
blow the plants over.
Planting distancePlanting distances of 8 x 5 m is recommended. The trees grow vigorously in the first 3 years and as soon as the crowns touch each other alternate trees should be removed until the permanent planting distance of 10 to 12 m is reached. Branches hanging on the ground should be removed because they interfere with harvesting. In other parts of the world cashew trees bear well, in spite of the little attention devoted to the orchards.Growth and production of cashew trees can be enhanced by establishing clonal orchards, and improving fertilising and irrigation practices FertilisationThe application of nitrogen and phosphate are important. Approximately 75 g LAN and 200 g superphosphate per year age of the tree is applied annually with a maximum of 750 g LAN and 2 kg superphosphate. Cashew trees are subject to zinc deficiency that can be treated with 200 g zinc oxide/100 l water applied as a leaf spray.Flowering to harvest timeFlowering is affected by weather conditions and also varies from tree to tree, but continues for a period of 3 months. High temperatures lead to earlier flowering. Both male and bisexual flowers are borne on one cluster. The flowers are very susceptible to mildew and control thereof on the leaves and flowers is a prerequisite for good production.Pollination is mostly by insects. After pollination it takes 6 to 8 weeks for the fruit to develop. The nut develops first while the apple develops and enlarges only 2 weeks before fruit fall. Nuts should be harvested as soon as possible, especially under wet conditions and should be dried before storage. IrrigationIrrigation is important during establishment of young trees because it doubles the growth tempo of young trees in a dry season. Due to the deep root system the trees can survive several months without irrigation. Mature trees should receive 1 800 l of water per tree every 2 weeks.Weed controlGrass strips in the inter-rows between the tree lines are ideal to prevent erosion and should be cut regularly.ProcessingThe objective of cashew processing is to extract the healthy, tasty kernel from the raw nut in the shell. Most modern factories are designed to obtain the maximum number of whole nuts and as much shell oil as possible. Processing can be subdivided into a series of steps.Drying
Harvested nuts are dried in the sun for a few days. Properly dried nuts can be
stored for 2 years before being shelled. Nuts are roasted to discharge the caustic shell oil
and acrid fumes. Hand shelling is impossible if the shell oil has not been
removed previously. Kernels must be protected from contamination by the shell oil because
it would cause blisters in the mouth and throat when eaten. Before the nuts are
roasted they must be soaked in water—the moisture in the shell facilitates the rupturing of
the cells containing shell oil and retaining it in the shell. Moisture makes the kernel
slightly rubbery and limits breakage of the kernels. The easiest method to wet the shells is
to heap the nuts into big piles and to use sprinklers intermittently. Steam may also
be used.
The simplest roasting method is to heat the nuts for about a minute in an open
pan with holes. Acid fumes are released and if the nuts should catch fire the flames can
be
doused with water. A more efficient method is to use a slanting perforated
cylinder that is rotated above a fire. The shell oil flows through the holes in the cylinder and
is collected in a catch through. After the roasting process the nuts are dumped into
ash or sawdust to remove the excess shell oil still clinging to the shells.
Shelling
This is the most difficult operation in cashew processing. In India shelling is
mostly done by cheap female labour. Shelling is carried out by using special wooden
mallets and pieces of bent wire, at a rate of about 200 nuts per hour.
Mechanical shelling methods are difficult to design because of the irregular shape
of the nut, hardness of the shell and brittleness of the kernel. In some
mechanical processing plants compressed air is used to crack the nuts. The latest Windmer
and Ernst method is to cut a groove around the shell and to place the shells in a
modified centrifuge fitted with metal plates. The nuts are thrown against the plates and
cracked by centrifugal forces when the machine spins. It is possible to obtain 85 %
whole kernels with this method.
Removal of the testa
Before the thin, papery seed coat (testa) can be removed, the kernels must be
dried. Nuts are dried on big racks in an oven at
70 °c. The testa becomes dry and brittle
and is easily removed. The remaining traces of membrane are removed with
bamboo knives. Modern factories use electronic machines to detect nuts with pieces
of remaining testa which are then sorted and cleaned by hand.
GradingKernels, whole and broken, are sorted into 6 grading schedules. There is only a small demand for broken or dark and unevenly roasted kernels.Packaging
By-products
Shell oil represents about a quarter of the mass of an unshelled nut and
approximately
equal to that of the kernel. This fluid, that is not an oil as the term "shell oil"
indicates, but a mixture of anacardic acid and cardol is the main by-product.
There are more than 200 registered patents of different uses of shell oil. One of
the most important uses is in the manufacture of brake linings. Shell oil is used in
the manufacture of numerous materials that have to be resistant to heat, friction, acids
and caustic products, for example clutch plates, special isolators, varnish and
plastic materials. The wood is insect repellent and used in making book cases and
packing crates. The gum is a replacement for gum arabic and used as insect repellent
glue in book bindings. In the nut and the apple, a compound has been found that
combats tooth decay.
The apple is highly perishable but very healthy. It can be eaten fresh or
juiced. Syrup, wine, brandy, gin, preserved fruit, pickles and glazed fruit are also made
from the cashew apple. In Brazil, fresh cashew-apples are packed in trays and marketed
in retail fresh produce outlets.
The indigenous people in cashew-producing regions use different parts of
the plant such as the leaves, bark, gum, wood, juice and roots for the preparation of
local medicines or insect-repellent mixtures. The bark is rich in tannins and is used in
leather tanning. The papery seed coat around the kernel can serve as cattle feed.
ExportsIndia earns more than 200 million dollars a year by exporting 40 to 50 thousand tonnes of cashew kernels and the country's tradelinks are spread over 40 countries. Cashew is a craze in the United States which is by far the largest buyer. The other major purchasers are the eec countries, Japan, Australia, Canada, Hong Kong, Singapore and the countries in the Middle East.Cashew is an excellent choice to grow around the house as a shade tree with healthy fruit (apple) and nuts. Nuts determined the eating habits of prehistoric people. Along with berries and brook water, nuts followed humanity to civilisation. Cashew nuts are packed with proteins, fats and vitamins to a high degree. Proteins, the tissue builders in our system, constitutes a large proportion of cashew contents. The cashew kernel contains 21 % of vegetable protein. Nutritionally they stand on a par with milk, eggs and meat. It also contains a high concentration of much-needed amino acids. |
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Friday, July 18, 2014
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